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Technical Paper

Cold-end Temperature Control Method for the Engine Exhaust Heat Thermoelectric Module

2014-09-30
2014-01-2343
To make full use of engine exhaust heat and further improve the utilization of the energy efficiency of the heavy truck, thermoelectric module is used to contribute to thermoelectric power generation. The hot-end temperature of the module varies with the engine operating condition because it is connected with the exhaust pipe. The cold-end of the thermoelectric module is mainly cooled by engine cooling system. Increasing the temperature difference between the hot-end and cold-end of the thermoelectric module is a good way to improve the thermoelectric conversion efficiency. For the poor controllability of the hot-end temperature of the thermoelectric module, this study puts forward by lowering the cold-end temperature of the thermoelectric module so as to ensure the improvement of the thermoelectric conversion efficiency. The cooling circle for the cold-end of the thermoelectric module which is independent of the engine cooling system is built.
Technical Paper

A Strategy to Recycle the Braking Energy of HEV with EMB

2014-09-28
2014-01-2542
Recovering the braking energy and reusing it can significantly improve the fuel economy of hybrid electric vehicles (HEVs).The battery ability of recovering electricity limits the improvement of the regenerative braking performance. As one way to solve this problem, the technology of brake-by-wire can be adopted in the HEVs to use the recovery dynamically. The use of high-power electrical equipment, such as electromechanical brake (EMB), is working in the form of brake-by-wire. Due to the nature of EMB, there exists an obvious coupling relationship between the energy flow and brake force distribution. In this paper, a brake force distribution controller is proposed in HEV with EMB, which can maximize braking energy recovery, compared with the conventional distribution control without EMB. Meanwhile, an energy flow strategy working with the distribution controller is designed, which is less limited to the performance of the battery.
Technical Paper

Relationship between Braking Force and Pedal Force of a Pedal Controlled Parallelized Energy-Recuperation Retarder System

2014-04-01
2014-01-1783
Focusing the vehicle riding safety and global environmental problems, plenty of solutions on vehicle braking systems appeals during the recent period. Criteria and standards set up for commercial vehicles which should have equipped assisted braking systems were established by amounts of governments. Since eddy current retarders plays an important role in the area of assisted braking system, this article presents an energy-recuperation retarder, which is parallel connected with the driveline through a planet gear system. This paper offers a particular Energy-Recuperation Eddy Current Retarder (ERECR) system with a pedal control system and its characteristics is presented, either. Initially, the constitution of the energy-recuperation eddy current retarder system is established whereas the working principle of the energy-recuperation eddy current retarder is presented by modeling the system and simulation.
Technical Paper

Analysis and Modeling of Transmission Efficiency of Vehicle Driveline

2014-04-01
2014-01-1779
This work analyzes the transmission efficiency of vehicle driveline including the gearbox, universal transmission and differential. Based on the structure of transmission, mathematic models are built to analyze transmission's characteristics. However, an experiment reveals the limitation of this method. Then, the paper statistically analyzes the experimental data and mainly analyzes the influencing factors. Then Neural Network is used to build the efficiency model. A method called “filling data and gradually extrapolating” is used when building neural network model. Finally, the neural network model is used in the simulation of fuel consumption. The conclusion is Neural Network model can imitate the transmission efficiency of vehicle driveline efficiently, but its internal structure is not clear so other modeling methods are needed to be found.
Technical Paper

Vacuum Cleaning Vehicle Dust Subsidence System Design

2014-04-01
2014-01-0750
Vacuum cleaning vehicle is the necessary equipment for the Municipal Sanitation Department to keep the road surface clean and the dust subsidence system is the heart unit for the proper function of the cleaning vehicle. The reasonable design of this system could increase the load capacity of the vehicle and be convenient for the garbage collecting and dumping. Meanwhile, the engine power could be relatively reduced and the influence on the environment duo to the dusty air in the outlet could be also effectively improved. In the study, the gravity dedusting principle is used firstly for structure design to reduce the flow rate of dust particles inside the lower part of the dust subsidence system. The ruleless collision loss among dust particles is reduced and thereby the fan power is saved. By means of a reasonable separated chamber design and the use of inertia baffle, the sort management for dust particles is developed and the work stress of the export filter is released observably.
Technical Paper

Experiment Study and Design of Self-excited Eddy Current Retarder

2013-11-27
2013-01-2825
Good braking performance is an important guarantee for the vehicle driving. In the condition of frequent or prolonged braking, the overheating problem for the traditional mechanical braking device causes the recession of the braking performance, which is a prominent problem especially for the commercial vehicle perennial traveling in the mountains. Eddy current retarder can reduce the mechanical brake load as a kind of auxiliary braking device. Thus, the temperature of the mechanical braking device would not be too high, and the traveling safety of the vehicle can be ensured. But eddy current retarder would cause an enormous impact for automobile battery when it starts up and huge electricity energy would be consumed which means that more automotive batteries are needed. Considering above, a kind of self-excited eddy current retarder is developed in the paper.
Technical Paper

The Modeling and Performance Analysis of the Retarder Thermal Management System

2012-09-24
2012-01-1929
In order to obtain the comprehensive evaluation of thermal management system for the retarder, the complete driveline thermal management model is built. The characteristic parameters for the thermal management system are determined and the hydromechanical characteristics for the retarder are fixed by the rig test. On the basis of the same whole vehicle driving cycle, comparing to the traditional mechanical-drive system, the independent-drive system makes the working temperature of the heat source more stable. Meanwhile the parasitic power caused by the radiator fan is decreased markedly on the condition that the heat reject requirement of the heat source is satisfied.
Technical Paper

Application of Wavelet Analysis in Truck Cab Vibration Signal Processing

2012-09-24
2012-01-2011
The basic principle of wavelet transform is presented and the method of wavelet theory is used in vibration signal analysis of vehicle in this paper. The vibration signals which generated in the locations such as cab floor, engine, transmission, band spring and frame under the usual work condition are measured by the vibration test system. The vibration signals are decomposed with the principle of wavelet decomposition at level six, and eigenvectors of signal energy are gained. According to the correlation coefficient of eigenvectors of signal energy distribution, two signals correlativity is determined. It could be an effective method that identificate the main vibration source.
Technical Paper

Energy Dissipation and Recovery of Vehicle Shock Absorbers

2012-09-24
2012-01-2037
This paper presented a brief derivation of the energy dissipation by vehicle shock absorbers. Analysis between energy dissipation and damping coefficient, the road displacement power spectral density, the vehicle speed and the tire stiffness was carried out. Then an energy recovery scheme was put forward, and the bench test proved that the energy harvest scheme is feasible. In the end, this paper provided detailed derivation of the characteristics of the hydraulic electromagnetic energy-regenerative shock absorber, which increases its feasibility and practicability.
Technical Paper

Study on Variable Combustion Chamber (VCC) Engines

2012-09-10
2012-01-1607
A patented VCC (variable combustion chamber) piston mechanism is presented, by which excess in-cylinder pressure would be able to be limited effectively based on each working cycle while a spark-ignition engine running with higher CR (compression ratio) of 12.0:1. A conventional engine can be converted to a VCC engine just by replacing its typical pistons with VCC pistons. Besides the benefits that VCR (Variable Compression Ratio) has been still pursued so far, there would be other advantages for VCC engine, such as excellent fuel economy at each load not only at light loads, and the improvement of cycle-by-cycle variation of in-cylinder pressure, and high reliability with simple structure. The innovative design of VCC piston is introduced. The main design features of VCC piston are a VCC mechanism assembled between the piston crown and the piston skirt, and a special reset cam assembled at the wrist-pin end of the connecting rod.
Technical Paper

The Shock Absorber of Energy Recovery Using Electrorheological Fluid

2012-04-16
2012-01-0981
When vehicle traveling on the bumpy road or vehicle acceleration and deceleration, which will cause the body vibration of vehicle, at the same time, a large part of energy would be absorbed by the shock absorber transforms the mechanical energy into heat energy dissipated. In order to recycle the energy of vibration and keep the stability of running car, this paper provides the shock absorber of energy recovery that recycling the energy dissipated from the traditional absorber. The shock absorber includes rod and rodless chamber cavity, the two parts contain oil outlet and oil inlet, which connected to a bridge type loop of hydraulic to make pulsating oil pressure towards one direction, when the shock absorber vibration causes pulsating oil pressure, it drives hydraulic pump operation. Because the output shaft of the hydraulic pump fixedly attached to the input shaft of generator, so the generator produces electricity for recycling energy[1].
Technical Paper

Co-simulation Based Hydraulic Retarder Braking Control System

2009-10-06
2009-01-2907
Hydraulic retarder has been widely applied on military vehicles and heavy commercial vehicles because of it could provide great brake torque and has lasting working time [1]. In order to reduce driver's frequent actions in braking process and prevent hydraulic retarder system from overheating, it is need to apply constant braking torque control, this control target has a strict requirement to hydraulic control system design. Many parameters often require repeated test to determine, which increases the R&D cost and extends the research cycle. This paper tries to find a time-efficient research method of hydraulic retarder control system through studying on a heavy military vehicle hydraulic retarder system. Hydraulic retarder model is set up through test data. The hydraulic control system is built based on AMESim. Controller model is set up based on PID control. The whole vehicle brake model is built based on MATLAB/Simulink.
Technical Paper

Hydrogen Fuel Cell Vehicles Technology and the Development Foreground

2009-04-20
2009-01-1015
The paper analyzes the technological features of hydrogen fuel cell vehicles, describes the changes that hydrogen fuel cell vehicles will bring to the automobile industry and the marketing modes, and proposes a brand-new marketing mode of “automobile supermarket”. It also introduces the opportunities and challenges that fuel cell technology will bring to the world energy technology, and puts forward a concept of “hydrogen energy network” to push the mutual development of both hydrogen fuel cell vehicles and hydrogen energy industry.
Technical Paper

Fuzzy Control of Semi-active Air Suspension for Cab Based on Genetic Algorithms

2008-10-07
2008-01-2681
Semi-active suspension has been widely applied in commercial vehicle suspension in order to get good riding comfortableness. Fuzzy logic control (FLC) has been widely applied in the field of kinetic control because control rule of FLC is easy to understand. But the gain of fuzzy rules and adjustment of membership functions usually depend on experts' experiences and repeated experiments, thus the fuzzy rules and membership functions has strong subjectivity, also are easily affected by environment of experiments, so the main problem of fuzzy logic controller design is selection and optimization of fuzzy rules and membership functions. Genetic Algorithms (GA) is the algorithm that searches the optimal solution through simulating natural evolutionary process and is one of the evolution algorithms which have most extensive impact.
Technical Paper

Engine Cycle Simulation and Development Engine of a Gasoline

2007-10-29
2007-01-4103
In order to acquire low fuel consumption while the engine is running at low speeds and maintain the high power output of the traditional 4-valve engine at high speeds, multiple camshafts were applied in gasoline engines. An engine cycle simulation process of a gasoline engine with multiple camshaft profiles was presented in this paper. Engine cycle models were set up to describe external characteristic at 14 different speeds. A one-dimension model was used to describe the transient heat and mass transfer in pipes of the gasoline engine. In-cylinder combustion model was calibrated by engine test results. The simulation results showed a good agreement with engine testing results. Simulation and experimental research showed the volumetric efficiency and torque were low from 2500rpm to 3500rpm. Some parametrical study was presented for performance improvement of intermediate speeds, including changing induction-pipe length and putting off multiple camshafts shift.
Technical Paper

Research on On-line Monitoring Methods of High Voltage Parameter in Electric Vehicles

2007-08-05
2007-01-3466
Safety control and protection strategy of high-voltage system of electric vehicles include analysis of circuit condition before connection to high voltage terminal, transient current prevention for capacitive load, real-time monitoring and analysis of high-voltage system during operation, disconnecting strategy of high voltage terminals, vehicle dynamic safety and cooperative management of electrical systems, etc. Monitoring and analysis of some critical parameters of high voltage system such as insulation, electrical harness and connector condition are the basis and difficulties in high-voltage safety and protection. This paper presents several mathematical models of monitoring critical parameters, and experiments were also done to evaluate the model. Disadvantages of the commonly used calculation method are discussed. Single point insulation defect model is introduced and diagnosis method of multiple points defect is also discussed.
Technical Paper

Modeling and Simulation Research of Dual Clutch Transmission Based On Fuzzy Control

2007-08-05
2007-01-3754
Dual-Clutch-Transmission (DCT) is one kind new automatic transmission which has double clutch structure. The most important unit of DCT is Transmission-Control-Module (TCM).In the development process of TCM, simulation is an important research tools. We have analyzed the DCT principle of work, established its mathematical model, created the charge and discharge oil models of typical wet dual clutch transmission, established the control logic to unify and separate double clutch in turn, and also designed out the shift control using fuzzy control using MATLAB/Simulink software. Utilizing engine model, driver model, the DCT model, the TCM model, the vehicle model, established the vehicle simulation model, and implemented simulation; Result indicated that, the established model can correctly reflect the torque and speed change when shifted gears and can correctly realize the automatic shift gears.
Technical Paper

Analysis and Evaluation of the Urban Bus Driving Cycle on Fuel Economy

2007-07-23
2007-01-2073
On-road testing of driving performance of the urban bus was carried out, and a representative urban bus driving cycle was developed after on-road testing, according to the test results. Then, the vehicle simulation software AVL CRUISE was used to simulate the dynamic behavior of the urban bus. It involves the simulation of complete drive train system and the driver behavior. The model is validated by comparing the results of the simulation to the results of the field test. Then the developed driving cycle is evaluated by fuel consumption resulted from the simulation and engine bench test on fuel economy.
Technical Paper

Avoiding Accelerating Incorrectly While Steering with CAN Networks

2004-03-08
2004-01-0200
People, vehicles and circumstances are the three key factors, which affect transportation systems. Offering more information to the driver and helping him observe on all sides so that he can make decisions correctly are of great importance for reducing accidents. According to the present traffic regulations, in this paper we focus on the rules and process used during steering and proposed to implement them in a car information central control system based on CAN. A comparison of the brake time between brake by driver and by radars revealed the great interest of using ECUs connected by CAN network.
Technical Paper

Study on Diesel-LPG Dual Fuel Engines

2001-09-24
2001-01-3679
A new type of dual fuel supply system has been developed. This system is able to economically convert conventional diesel engines into dual-fuel engines like LPG/Diesel engines and CNG/Diesel engines, which are capable of either using single diesel fuel or using dual-fuel including both diesel and CNG fuel or both diesel and LPG fuel. These diesel-LPG engines have been applied to the diesel buses in the public transportation of Guangzhou city, one of the biggest cities in China, owning to their low soot emissions, excellent operating performances and extremely low cost as well. Compared with the diesel baseline engine, it was found that there were a significant reduction in soot emission and an improvement of the fuel consumption with the diesel-LPG engine. Also the strategy on LPG content is discussed in order to meet the demands for soot emission, fuel economy, transient performance and output power at the same time.
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